MANUFACTURING IMPROVEMENT MADE EASY BY VORNE

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Real-time. Right now.

Production at a glance.

View every machine in your factory. In your office, meeting rooms, and in the factory. Track production. Assign resources. Hit your targets.

It’s simple: Green means running. Red means down. Amber means changeover. Blue means not scheduled.

Real Time Andon Image

Precise downtime.

Accurate. Automated. Unbiased.

Get ready. You're about to see your true downtime. Every stop. Every second. Every detail. It's exciting and it's intimidating, all at the same time.

Most companies are shocked to discover their true downtime. Even if you don't know it, it's still there. And once production time is lost — it's lost forever.

Display showing the Line Down

Instant OEE.

The end of manual tracking.

Imagine OEE that is so fast and so accurate that you can instantly respond. Instantly react. Instantly improve. That's XL. Information. Decision. Action. Results.

OEE By Time Report

Identify top losses.

Blinding clarity on what to fix next.

It's a simple idea. But refreshingly new. Look at production from the perspective of your top losses. With crystal clear trend indicators and sparklines (miniature graphs) that convey an entire story in a glance. With a singular focus on improvement.

Top Losses Dashboard

All seeing. All knowing.

Any line. Any time. Anywhere.

See all your production in a single glance. Know instantly when your lines are down. Know exactly where to focus your attention. Win the shift. Win the day. Win the year. It's the perfect manager's tool.

Managing Production Lines Image

Teams and Labor.

Your window into labor productivity.

Instantly know if you are meeting your labor standards with a complete suite of metrics, including Labor Efficiency, Earned Labor, Lost Labor, Pieces per Labor Hour, and more. Analyze labor metrics by part, team, shift or other dimension. Apply the team dimension to reports and analytics to identify best practices and training opportunities. Start exploring data right away with the built-in Teams and Labor “deep dive” page.

Teams And Labor Metrics

Your data. Your way.

It’s your information. Use it.

See the information you want. Exactly the way you want to see it. XL provides instant access to your production data. And it's incredibly easy to access that information. View it in XL. Export it to Excel. Your information. Your choice.

Production Data Export

Easy to install. Easy to use.

Two sensors. Two hours. Done.

Sensor 1: Total Count from your constraint.

Sensor 2: Good Count from the end of the process (or a Reject Count).

Add a barcode scanner to provide down reasons, and a network connection for instant reports.

Done!

XL Installation Diagram

Four scoreboards. One platform.

No annual fees. No licenses. Free support.

XL is a standardized platform where the only difference between models is the scoreboard. Pick your preferred model knowing each XL has the same set of plug-and-play features. Same metrics. Same dimensions. Same reporting and analytics. Standardize on one model or mix-and-match. Your choice. Each with upfront pricing, no recurring fees, and free technical support.

Four Vorne XL Models
Model PageScoreboardPrice (USD)
XL810-1Our most popular model$3,990
XL810-2For even more metrics$5,490
XL610Traditional andon$2,990
XL410Entry-level model$1,990

Automated email alerts.

Respond to problems. Fast.

XL Enterprise automatically sends email alerts to help your front-line team respond to problems quicker, and to alert your senior team of problems that need additional attention. Emails can be sent based on metrics (e.g., OEE), production states (e.g., down events), or targets (e.g., changeover time targets).

Every email includes a succinct subject line, a description of the alert threshold that triggered the email, and a summary of your current production KPI’s.

Automated Email Alerts

Automatically escalate.

Keep informed. Drive action.

Prevent small issues from becoming big problems by creating alerts that automatically escalate issues to key team members. It’s easy to create simple and powerful escalation processes, and you can create as many escalation levels as you need.

Here is an example of escalating a line stop from your operators all the way up to the plant director.

Automated Alerts Escalation from Operator to Plant Director

Eliminate manual reporting.

Save time. Stay informed.

As soon as each shift ends, XL Enterprise instantly delivers a production report directly to your email inbox. Within moments of a shift ending you can check if your team hit their production target, how many pieces they made, their OEE score, labor effectiveness, top production losses, and more.

Bottom line – you spend less time collecting data and more time driving improvement. XL equips your supervisors with immediate and accurate production data, so during the shift they can focus on meeting and beating expectations, and at end of shift they can focus on a successful shift handover.

Shift Report Email Example

Everything you need.

And more.

XL is a fully integrated “bolt-on” solution. Hardware and software working seamlessly together in one device. Any machine. Any line. No changes to your process. No changes to your equipment.

Production Monitoring System

Try it. Free.

90 days. In your plant.

Every one of our 25,000+ deployments started with a trial. Try XL for free for 90 days. XL is easy to deploy, simple to use, and you’ll see results immediately.

To get started, talk to one of our team today.

Free Vorne XL Trial Package

We know manufacturing.

Experts. Expertise. At your service.

Vorne. Trusted advisors. Improvement experts at the leading edge. Inventing and innovating. Multiple patents awarded and even more pending. Experienced across a wide range of industries.

How can we help you?

Vorne XL Word Cloud