Cosmetics is a multi-billion-dollar industry that is expected to double in size within the next 10 years. Manufacturing in the cosmetics industry spans from multi-national corporations to smaller bespoke brands to outsourced contract manufacturers. What do they all have in common? The need to effectively monitor and continuously improve manufacturing productivity.

Enter Vorne XL - a platform for productivity that drops into place with little to no changes to existing processes. Instantly gain critical insights that have a direct impact to the bottom line through real-time data, historical analytics, plant floor scoreboards, and comprehensive metrics like OEE, Six Big Losses, TEEP, Efficiency, and much more. All with an installation time as fast as 8 hours over 1 week.

Other benefits of XL that customers love include no software to install, no servers to maintain, no recurring fees, and no contracts. Instead you get unlimited users, free technical support, a 3-year warranty, and free software updates. All in an inexpensive, off-the-shelf product.

Cosmetics manufacturing facility.

Driving Improvement for Cosmetics Production

Our cosmetics customers strive to make something on-trend, aesthetically pleasing, and increasingly, health conscious (e.g., clean beauty), often in an FDA-monitored manufacturing environment. It is critical to be able to optimize the productivity of the manufacturing process while maintaining the product quality and uniformity that their customers demand.

The Vorne XL Productivity Appliance enables cosmetics manufacturers to monitor their processes in real time, improve throughput, and maximize efficiency, all while preserving the integrity of their products and manufacturing process. XL drops onto your existing process, making it a quick and easy solution that requires little to no changes on the line. This is a unique and critical advantage of Vorne XL.

Screen capture of a changeover analysis report for a cosmetics factory from the Vorne XL OEE software.

Key Benefits for Cosmetics Manufacturing

Vorne XL is completely agnostic to the type of equipment in your manufacturing process. This is a huge advantage as you can easily apply XL to any process and get the same deep wealth of information. XL includes I/O to integrate with your process, a scoreboard for your operators, and built-in reporting for your managers. Even better, it easily and incrementally scales from machine to enterprise.

Monitor your powder presses, liquid or gel filling lines, mixers or agitators, and other equipment with one solution, quickly seeing benefits such as:

  1. 1
    Simple Deployment XL can be deployed in a few hours with your existing staff, avoiding costly integration and complex implementation. Just two sensor inputs provide over 100 production KPIs and a wealth of insights for your team.
  2. 2
    Dynamic Targets Set production goals for operators with configurable Takt Time values for every SKU you manufacture. Motivate and support your operators to “win the shift” with automatic, contextual plant floor feedback. Display real-time metrics anywhere - the plant floor, the hallway, the break room, and in your office.
  3. 3
    Real-Time Alerts Keep a pulse on production in true real time. Set alerts based on critical KPI thresholds, providing the right data to the right people at the right time.
  4. 4
    Historical Changeover Trends Changeover times can vary drastically depending on the circumstances. Set plant floor targets for operators and access historical analytics to see fastest, average, and slowest changeover times achieved.
  5. 5
    Automated End of Shift Reports Eliminate manual data entry and aggregation by automating End of Shift reports by email. Show performance by line or aggregated across the entire department, simplifying your shift handoffs and weekly production meetings.

You're In Excellent Company

Vorne XL customers span across 45+ countries and are in virtually every industry - including many in cosmetics manufacturing. Take a look at a sampling of cosmetics manufacturers that have unlocked the benefits of XL to obtain accurate and actionable data, critical insights, and a foundation for their continuous improvement programs.

Learn More About Vorne XL

We would be happy to show you XL, deep dive into your challenges and your processes, and answer any questions you may have. We also offer free 90-day trials. In fact, we have completed thousands of successful XL trials. Did you know that 91.9% of companies that try XL buy XL?

Metrics, Dimensions, and Dashboards

Vorne XL provides you with an incredible data foundation and an outstanding suite of reporting tools to effectively drive your continuous improvement, lean manufacturing, and digital transformation initiatives. With XL you get immediate access to over 100 highly accurate and actionable metrics and 20 data dimensions - in real time and for deep retrospective analysis through historical reporting. There are dozens of built-in reports, and you can easily create your own reporting dashboards.


Vorne XL User Success Stories

XL helps manufacturers in almost every industry improve their process productivity. You will love our free support, free software updates, 3-year warranty, transparent pricing, fast implementation, and of course, the wealth of product features. That is why we have so many customers that share their success stories.

Cosmetics Manufacturing Specialties

Our XL Productivity Appliance, with its fully integrated OEE reporting system, works well across an extremely broad range of cosmetics industry specialties. Here are some of the more common specialty areas where XL is used:

  • Blush
  • Body Lotion
  • Contour and Highlighter
  • Foundation and Concealer
  • Eyeliner and Eyeshadow
  • False Eyelashes
  • Fragrances
  • Haircare Products
  • Lip Products
  • Makeup Brushes
  • Makeup Remover
  • Mascara
  • Men's Grooming Products
  • Moisturizer
  • Nail Polish and Nail Care
  • Personal Care Products
  • Skincare Treatments
  • Setting Powder and Setting Spray
  • Specialized Cosmetics
  • Sunscreen
What's included in your 90-day free trial?
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VORNE XL | Works with any machine, any process, right out of the boxEasy, quick self-install | Accurate, real-time KPIs immediatelyTry XL for FREE today